Professional Anti-Static and ESD Flooring Installation

An ESD Flooring Service Built for Critical Industries

Static electricity is a major but often underestimated threat in manufacturing and technology environments. A single electrostatic discharge, often unnoticed by personnel, can destroy sensitive electronics, ignite flammable atmospheres, or cause product defects. These failures lead to costly production shutdowns, reduced yields, and compliance issues.

Many facilities rely on inadequate static-control solutions such as generic vinyl tiles, coatings that lose their conductivity, or improperly grounded floors. ESD flooring must perform reliably for years as part of a complete static-control system.

UltraSyntec Ltd specialises exclusively in resin-based anti-static and ESD flooring systems, delivering seamless installations engineered to control electrostatic charge throughout their service life. We start with a full site survey and finish with certified performance testing to ensure lasting protection.

Why UltraSyntec’s ESD Installation Works

Achieving reliable ESD protection from a flooring system requires far more than applying a conductive coating to concrete. It demands precision at every stage, from initial assessment through to post-installation certification. Here is what separates a high-performing ESD floor from one that fails within two years:

• Comprehensive pre-installation survey – Before any specification is written, we conduct a thorough on-site evaluation covering substrate condition, moisture levels, existing coatings, environmental factors, and your specific ESD requirements. This determines the exact system needed rather than applying a one-size-fits-all approach.
• Expert subfloor preparation maximises resin system longevity – Subfloor preparation is critical for ESD flooring success. Mechanical profiling, crack repair, and contamination removal create the foundation for lasting adhesion. Proper bonding prevents moisture infiltration and delamination, the most common cause of premature floor failure.
• Certified installation meets BS EN 61340-5-1 and ANSI ESD S20.20 standards – Our installations are designed and verified against both IEC 61340-5-1 and ANSI/ESD S20.20 requirements. ESD flooring must meet the ANSI/ESD S20.20 standards for resistance to ground and body voltage generation, and certification verifies compliance with IEC 61340-5-1.
• Proper grounding and earthing create reliable conductive pathways – Continuous grounding networks must connect to a verified building ground. We install copper earthing strips to ensure electrical continuity in ESD flooring, with one grounding connection for every 1,000 square feet, connected to electrical outlets or grounding bars. Grounding prevents ESD damage to sensitive electronic equipment.
• Post-installation testing verifies system performance and compliance – Testing verifies ESD flooring meets industry standards. Every installation undergoes surface resistance testing, verification of body-voltage generation, and grounding continuity checks. Certification is performed by ESDA-qualified technicians, with full documentation provided.

How Our Installation Process Works

Step 1: Comprehensive Site Survey and Assessment

Every project begins with a free onsite evaluation. Our team inspects your existing floor conditions, measures slab flatness, identifies cracks and joint deterioration, and assesses any prior coatings or contamination that could compromise adhesion.

Moisture testing is essential to prevent flooring failures. We use ASTM F2170 relative humidity probe methods to measure moisture vapour emission from the concrete substrate. Moisture levels should be below 75% RH per ASTM 2170 before installation can proceed; exceeding this threshold without mitigation is a leading cause of delamination and blistering in resin systems.

We then conduct an ESD requirements analysis based on your industry, your equipment’s sensitivity, and the presence of any explosive-atmosphere risk. This determines whether a conductive or static dissipative flooring system is appropriate, the required resistance range, and the grounding grid design. You receive a detailed specification and a no-obligation quotation covering system thickness, materials, grounding layout, cure times, and project timeline.

Step 2: Professional Surface Preparation

Subfloor preparation must ensure the surface is clean, dry, and flat. We use shot blasting or diamond grinding to achieve the correct surface profile (typically CSP 3–5), removing laitance, old coatings, and contaminants that could prevent proper adhesion.

All cracks are repaired, joints are addressed, and uneven areas are levelled. Where moisture testing reveals RH exceeding 75%, we apply moisture barriers-vapour barrier primers or membranes-before any resin coats are laid. This step is crucial in slab-on-grade construction or older buildings where rising damp is common.

Copper earthing strips are then installed across the prepared substrate, creating the grounding network. Grounding requires one connection per 1,000 square feet, with all strips verified as connected to the building’s earth. Conductive adhesives are used to connect flooring materials to grounding networks, ensuring uninterrupted electrical continuity throughout the floor area.

Step 3: Precision Resin System Installation

With the substrate prepared and the grounding grid in place, we apply the resin flooring system in controlled layers:

• ESD Conductive primer seals the concrete and then seals the conductive tape to ensure encapsulation establishes the initial conductive pathway
• Body layer, which can range from coating systems up to heavy-duty polyurethane screeds containing permanent conductive fillers, such as carbon, metal particles, or conductive fibres, is applied to the specified thickness
• Top coat provides wear resistance, chemical resistance, and cleanability while maintaining the required surface conductivity

Quality control checks are run throughout the application process, monitoring ambient temperature and humidity, film thickness, intercoat adhesion, and compliance with pot life. Testing for resistance is done after floor installation-we measure surface resistance (point-to-point and resistance to ground) and body voltage generation to confirm the installed system meets specification. Body voltage must remain below 100 V under walking test conditions per STM 97.1.

You receive complete test reports mapping resistance measurements across the floor, grounding verification documentation, and system certification.

What Makes UltraSyntec Different

Most anti-static flooring providers offer ESD as one of many services. UltraSyntec’s entire operation is built around resin-based ESD systems:

• Specialised focus on resin-based ESD systems rather than generic solutions – We do not supply vinyl tile, carpet, or raised access flooring. Our expertise is in seamless, monolithic resin installations with permanently embedded conductive components-not topical treatments or migratory carbon agents that degrade over time.
• Thorough moisture assessment prevents costly installation failures – Moisture is the single most common cause of resin floor failure. Many installations fail within 1–2 years, not because of resin degradation, but because moisture vapour transmission was underestimated. Our ASTM F2170 testing protocol and moisture barrier specification eliminate this risk before a single coat of resin is applied.
• Proper preparation ensures 10+ year system performance – When subfloor preparation, moisture control, and grounding are executed correctly, resin-based ESD flooring systems routinely achieve service lives exceeding a decade under normal industrial use. We invest the time in preparation that many competitors skip.
• Full inspection – Each stage will be passed and logged by one of our site foremen, and a full site inspection will be carried out by the manufacturer on completion.
• ESDA-qualified technician certification upon completion – Every completed installation is tested and certified by an ESDA-qualified technician. You receive documented proof of compliance with BS EN 61340-5-1 and ANSI ESD S20.20, including resistance-to-ground measurements and body voltage test results-essential for quality audits and customer inspections.

Industries We Serve

UltraSyntec installs ESD flooring across critical industries where electrostatic discharge poses a direct threat to equipment, products, or personnel safety:

• Electronics manufacturing – Protecting sensitive electronic components during assembly and testing. Even minor static discharge events can cause latent defects in MOSFETs, ICs, and other electrostatic-sensitive devices, reducing product reliability and yield.
• Pharmaceutical facilities – Contamination control in cleanroom and production environments where dust and particles attracted by static charges compromise product purity and regulatory compliance.
• Chemical processing plants – Environments where the presence of flammable solvents, gases, or explosive atmospheres makes spark prevention essential. Conductive flooring with rapid charge dissipation reduces the risk of explosion.
• Data centres and server rooms – Protecting servers, switches, and storage equipment from static discharge that can cause data corruption, hardware failure, or unplanned downtime. ESD flooring in server rooms works alongside controlled humidity and ESD footwear as part of a complete static control floor programme.
• Cleanroom environments – Semiconductor fabrication, aerospace, and defence facilities that demand static-free operations, where even minor electrostatic charge accumulation can compromise sensitive processes.
• Plus any industry that has a build-up of static electricity

Our ESD Flooring Solutions

ESD flooring materials include conductive tiles and epoxy coatings, but our focus is on high-performance resin systems tailored to your specific resistance requirements. We supply and install two primary categories, plus custom solutions for unique applications.

Conductive Systems (10³–10⁶ Ohms)

Static conductive floors have resistance between 10³ and 10⁶ Ohms, providing the fastest possible charge dissipation. These systems are specified for:

• High-risk environments with explosive materials where any spark could trigger ignition
• Ultra-sensitive electronic equipment areas requiring near-instantaneous static discharge
• Rapid static dissipation requirements in munitions handling, solvent processing, and similar critical operations

Conductive systems typically require a denser grounding grid and higher concentrations of conductive fillers, making them more costly but essential where the risk profile demands maximum ESD protection.

Static Dissipative Systems (10⁷–10⁹ Ohms)

Static dissipative floors have resistance between 10⁷ and 10⁹ Ohms, offering controlled charge dissipation that balances equipment protection with personnel safety. These are specified for:

• General electronics manufacturing and assembly areas
• Controlled discharge environments where slower dissipation avoids discomfort to personnel or damage from rapid current flow
• Applications requiring a balance of protection and cost-effectiveness, including many data centre and pharmaceutical installations

In many cases, static dissipative systems provide the optimal combination of ESD performance, durability, and value for facilities that do not handle explosive materials.

Custom Solutions

Not every facility fits neatly into a single ESD category. We design and install:

• Hybrid systems combining multiple ESD grades within a single facility, for example, conductive flooring in solvent storage areas transitioning to static dissipative in adjacent assembly zones
• Specialised ESD resin systems for unique applications, including high-chemical-exposure environments, extreme temperature ranges, or ultra-clean manufacturing
• Integration with existing facility infrastructure, including raised floors, drainage, and equipment plinths

Conductive tiles are made from vinyl or rubber with conductive particles and may be appropriate in certain applications, but for environments demanding seamless performance, chemical resistance, and longevity, resin-based systems offer clear advantages.

Frequently Asked Questions

Get Your Free ESD Flooring Assessment

If your facility handles electrostatic-sensitive devices, operates in explosive atmospheres, or simply cannot afford the risk of uncontrolled static discharge, the right flooring system is not optional-it is essential.

Contact UltraSyntec for a comprehensive site survey covering substrate condition, moisture assessment, ESD requirements analysis, and grounding design. Receive a detailed specification and no-obligation quotation tailored to your facility’s exact needs.

There is no upfront cost for the evaluation. We assess your site, identify the optimal resin-based ESD flooring system, and provide a complete project specification before any commitment is made.

Book Your Free Site Survey

Protecting your equipment, your products, and your people starts with the right floor installed correctly, tested thoroughly, and built to last.